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Bale-Out Furnaces TB

Gas-Fired, for Melting and Holding

Bale-Out Furnaces TB
Bale-Out Furnace TB 20/14

The gas-fired or oil-heated bale-out furnaces of the TB product lines provide for high melting performance. The use of modern burner systems, optimized pressures and flame guide in the furnace as well as the processing of highquality insulation materials result in very low energy consumption.

The TB ../12 reach a max. furnace chamber temperature of 1200 °C resulting in melting temperatures up to 1050 °C. These bale-out furnaces are mainly used for melting and holding of aluminum and zinc alloys, for example in die-cast foundries. The side exhaust gas discharge provides for a high quality melt.

The TB../14 models reach a max. furnace chamber temperature of 1400 °C resulting in max. melting temperatures of up to 1250 °C. These bale-out furnaces are mostly used for melting copper alloys in small foundries. This is why these bale-out furnaces are standardly equipped with an exhaust gas vent over the crucible edge for high melting rates. Models TB 10/14 and TB 20/14 are standardly equipped with a collar plate that can be swung aside for crucible pulling.

Bale-Out Furnaces TB
Thermocouple for melt bath control furnace K 360/12

Bale-Out Furnaces TB
Emergency outlet for safe melt discharge in case of crucible break

Standard Design for all Bale-Out Furnaces

  • Two-stage output control: High load for melting operation, low load for holding operation with automatic switching between both modes
  • Modern burner system with optimized flame guide: High efficiency provided by over-pressure operation to keep out entrained air
  • Gas system consisting of pressure regulator, gas filter, manometer and solenoid valves
  • Safe flame monitoring
  • Burner technology with easy-to-service design, e.g. flame head can be removed from the rear when the burner is swung out
  • Burner technology compliant with DIN 746, Part 2
  • Designed for natural gas or liquid natural gas with 8.8 kWh/m3 - 25.9 kWh/m3
  • Required min. gas pressure with full load: 50 mbar
  • Operation with other fuels and/or with another gas input pressure possible
  • High melting performance powered by high-performance burners and high-quality insulation
  • Multi-layered insulation with lightweight refractory bricks
  • Emergency outlet for safe discharge of the melt in case of a crucible break
  • Only fiber materials are used which are not classified as carcinogenic according to TRGS 905, class 1 or 2
  • Over-temperature limiter for the furnace chamber with automatic reset to protect against over-temperature. The limit controller switches off the heating when the pre-set limit temperature has been reached and does not switch it on again until the temperature falls below the setting again.
  • Furnace chamber control with temperature measurement behind the crucible, recommended when using as premelt furnace
  • Defined application within the constraints of the operating instructions

Model Tmax furnace Tmax melt bath Curcible Capasity Burner output Melting performance3 Consumption melting Consumption Holding Outer dimensions4 in mm Weight in
°C °C kg Al kg Cu kW kg/h Al kg/h Cu kwh/kg kWh/h W D H kg
Al (Lid closed)
TB 80/12 1200 1050 BU 200 200 650 180 140¹ - 1.3 - 1.5 10 1200 1870 1240 900
TB 100/12 1200 1050 BU 250 250 830 180 140¹ - 1.3 - 1.5 11 1310 1980 1380 1000
TB 110/12 1200 1050 BU 300 300 1000 210 150¹ - 1.3 - 1.5 13 1310 1980 1510 1200
TB 150/12 1200 1050 BU 350 350 1150 300 220¹ - 1.3 - 1.5 15 1310 1980 1550 1400>
TB 180/12 1200 1050 BU 500 500 1650 300 270¹ - 1.3 - 1.5 17 1450 2140 1560 1700
TB 240/12 1200 1050 BU 600 600 2000 390 3301¹ - 1.3 - 1.5 19 1490 2180 1700 1900
TB 360/12 1200 1050 BN 800 800 - 400 350¹ - 1.3 - 1.5 20 1590 2280 1800 2000
TB 400/12 1200 1050 BN 900 900 - 400 350¹ - 1.3 - 1.5 22 1590 2280 1900 2100
TB 500/12 1200 1050 BU 1200 1200 - 400 350¹ - 1.3 - 1.5 23 1690 2380 1850 2300
TB 600/12 1200 1050 BU 1310 1300 - 500 420¹ - 1.3 - 1.5 25 1690 2380 2000 2400
TB 650/12 1200 1050 BP 1000 1400 - 500 420¹ - 1.3 - 1.5 26 1760 2450 1630 2300
TB 700/12 1200 1050 BU 1510 1500 - 500 420¹ - 1.3 - 1.5 28 1690 2380 2120 2600
TB 800/12 1200 1050 BU 1800 1800 - 500 440¹ - 1.3 - 1.5 30 1760 2450 2100 2800
Cu (Without lid)
TB 10/14 1400 1250 A 100 30 100 210 - 90 1.0 - 1.3 16 980 1590 1190 1000
TB 20/14 1400 1250 A 150 45 150 210 - 100 1.0 - 1.3 17 1080 1870 1310 1250
TB 40/14 1400 1250 A 400 120 400 300 - 300 1.0 - 1.3 23 1210 2000 1460 1500
TB 60/14 1400 1250 A 500 150 500 320 - 320 1.0 - 1.3 26 1210 2000 1510 1600
TB 80/14 1400 1250 A 600 180 600 320 - 320 1.0 - 1.3 29 1260 2050 1540 1750